Simplified Electroslag Welding Machine

タイトルまたは説明

           Simplified Electroslag Welding Machine
                                   KAC-SEG****0

SESNET (Simplified Electroslag Welding Process with Non-consumable Elevating Tip) is a high-efficiency welding process in which a non-consumable nozzle, which is used to guide the electrode, is designed to elevate automatically as welding progresses. The SESNET process is highly efficient and saves on labor costs. It is most effective when it is used to weld, short joints in steel skeletons and industrial machines.
   The SESNET welding machine is equipped with a nozzle oscillator, and can be applied to work pieces as thick as *5 mm.

FEATURES
  a.A single weld pass of a fine – diameter solid wire guided by the non-consumable nozzle provides very efficient welding work.(Deposition rate :**0g/min)
  b. The use of the type B nozzle oscillator makes it possible to weld plates between *6mm and *5mm thick. (The type A oscillator can be used for plates that are between *6mm**0mm thick.)
  c. Easy to operate. The nozzle automatically moves upward in accordance with the preset welding current. Therefore, one operator can handle more than two machines at a time. This substantially reduces the work load on operators.

SPECIFICATIONS
    Power supply: 3 phase / **0V / *0HZ
    Driving system: Double DC drive motor and controlled by only one DC-controller
    The distance of both rail: ***0mm
    Height: **0 – ***0mm
    Width: **0 – ***0mm
    Length of travel: ****0 mm
    Plate thickness: *6 ~ *5 mm
    Steel grade: Mild steel and **-kg high tensile steel
    Groove shape: Square groove and single bevel groove
    Joint length: ***0mm
    Joint geometry: T joint and butt joint
    Diameter of wire: 1.6mm (**0kgs)

Machine Construction
The SESNET-W, 2 sets, consists of:
1) Clamper
2) Nozzle –elevating driver
3) Wire straightener
4) Control box
5) Cables and hoses
6) Oscillator
7) Operation box
8) Wire removal device
9) Secondary cable for the welding power supply unit
*0) Wire feeder
*1) Cooling-water circulator (to cool the SESNET nozzle)
*2) Copper backing metals and hoses to supply and drain water
*3) Straightening tab and terminating tab

4. Control System
  a. Operation power: Toggle switch (ON/OFF, pilot lamp attached)
  b. Welding: push (start/stop)
  c. Nozzle-driving: toggle switch (manual up / automatic / manual down)
  d. Nozzle driving speed adjustment: stepless adjustment
  e. Oscillation: Toggle switch
  f. Oscillating stopping: Toggle switch (ON/OFF, front/rear single operation)
  g. Oscillation stop time adjustment: stepless adjustment
   h. wire feed speed adjustment: stepless adjustment
   i. Inching: push

5. WELDING EQUIPMENT
1) Lincoln DC***0 DC power source (3 Phase **0/**0V *0/*0 Hz)**************************************************************- 2 sets
2) Lincoln LF**4 wire feeder *****************************2 sets

6. Optional Equipment
1) Convey
2) Rail

Main component part list
Item    specifacation    brand    country    
1.    Welder    Lincoln    USA    DC***0
2.    Wire feeder    Lincoln    USA    LF**4
3.    Motor/gear box    Teco/Gogi    Taiwan    
4.    DC driver    KBIC    USA/Taiwan    
5.    PLC    Mitsubishi    Japan    
6.    Electric component    Fuji/Teco/    Taiwan/Japan/Euro/USA    
7.    Valve        Taiwan    
8.    Bearing    NKK    Japan/Taiwan    
9.    Welding cable    Taitong     Taiwan    
*0.    Water coller        Taiwan