Description
Introduction of *0,******0,**0m3/ year AAC plant
1. Annual production capacity of production line: *0,
**0m3/year**0, **0 m3/year, **0, **0 m3/year,
**0, **0 m3/year, **0, **0m3 /year,
2. Drying methods: using autoclave
3. Raw material: Fly ash(or Sand), cement, lime, gypsum,
aluminum powder paste, etc.
The autoclaved aerated concrete block can be produced
with different technologies according to differences in quality and
category.
4. Product specification(general
specification)
Length: **0mm
Height: **0mm; **0mm; **0mm
Width: *0mm; **0mm; **0mm; **0mm(increased gradually by
*0)
*0mm; *5mm; **0mm; **5mm; **0mm
(increased gradually by *5)
5. Quality standard: in conformity with GB/T*********7
Standard
6. Production technology:
According to raw material's category, quality and
technological characteristics of main equipments, etc, different
technologies can be adopted to produce aerated concrete block.
Generally, fly ash or silica sand is grinded into slurry with
water, and then mixed with lime powder, proper cement, gypsum and
aluminum powder paste and finally filled into mould. After
maintaining, foaming and solidifying, blocks or plank of different
specifications will be cut out and conveyed by trolley into
autoclave. Under the high temperature and saturated steaming
curing, celluar and light-weight aerated concrete products will be
formed. The steps are as follows:
(1) The raw materials such as lime, cement, gypsum,
sand(or fly ash), etc are stored in silo(tank) for use after
treatment.
(2) Aluminum powder or aluminum paste is stored for use
after treatment.
(3) Raw material is measured by electrical scale with
certain proportion. After measured, aluminum powder and water are
fed into aluminum powder mixer to make into suspension
liquid.
(4) Water for proportioning( cold water or hot water
from hot water tank) is measured by electrical scale
(5) After measured, raw materials and aluminum liquid
are fed into casting mixer orderly to be mixed evenly and cast in
moulds(if making plank, then reinforcing mesh should be put in the
mould before hand)
(6) After stopping and precuring under certain
temperature for certain time, the green blocks will reach to
certain strength. And then they are turned *0° by turning hanger
and onto cutter for demoulding and cutting.
a. doing side cutting and milling groove
first
b. doing vertical level cutting secondly
c. doing horizontal cutting finally
d. cut green blocks should be handled by travelling
crane to steaming cart before autoclave for palletizing and
grouping.
(7) Grouped green blocks are entered into autoclave for
steam curing.
(8) After leaving autoclave, cured products are severed
by block severing machine.
(9) Then finished products are conveyed to finished
product storage yard and stacked according to
specification...
(*0) After product discharge, the steam carts and side
plates will be back for next circulation. After cleaned, they are
grouped with mould frame demoulded from turning hanger and turned
*0° and then they are returned to casting mixer for next
casting.