Sell alloy rod continuous casting and rolling machine

Description

1. Application

By means of continuous casting and rolling, the Aluminum Rod Continuous Casting & Rolling Mill is used to produce EC grade conductive aluminum rod in diameter 9.5mm or *2mm.

2. Components

Aluminum melting furnace, holding furnace, continuous casting machine, oil hydraulic shears, rolling mill, cooling system for casting machine, oil lubrication system, emulsion cooling & lubrication system, coiler, electrical control system.

3. Brief Process Flow

Aluminum ingot → melting furnace→holding furnace→ continuous casting machine→oil hydraulic shears → continuous rolling mill → coiler → aluminum rod

4. Main Technical Data

4.1. Diameter of casting wheel:          ***0 mm

4.2. Type of casting machine:             in two-wheel type

4.3. Cross sectional area of cast bar:  ***0 mm2

4.4. Rolling type:                               in three-roller type

4.5. Number of rolling pass:                *5

4.6. Nominal diameter of roller:            ø**5 mm

4.7. Outlet diameter:                          ø9.5, ø*2 mm

4.8. Main motor power:                       **0 kW

4.9. Max. final rolling speed:                6.2m/sec.(for ø9.5mm rod)

4.*0. Max. output capacity:                 4.2t/hr

4.*1. Coiling diameter:                        ø***0mm~ ø***0 mm

4.*2. Bundled weight:                          2 tons (for ø9.5mm rod)

4.*3. Total installed power:                  **0 kW

4.*4. Overall dimensions:                    *9×7.2×4.5m

5. Technical Data of Each Unit

5.1. Continuous Casting Machine

5.1.1. Cross sectional area of cavity of casting wheel: ***0mm2

5.1.2. Rotating speed of casting wheel: 1.6~3.3 rpm

5.1.3. Motor power:                              3 kW

5.1.4. Cooling water pressure:               0.*5~0.5 Mpa

5.1.5. Max. cooling water flow:              **0m3ph

5.2. Oil Hydraulic Shears

5.2.1. Max. shearing force:                   ****0 kgf

5.2.2. Max shearing stroke:                  *5 mm

5.2.3. Shearing speed:                         6 sec/time

5.2.4. Motorized hoist type:                  CD1 *0.*0

5.2.5. Lifting weight:                             **0kg

5.2.6. Oil pump type:                           CB**2

5.2.7. Oil pump motor:                         Y**2M*4, 7.5kW, ***0rpm

5.2.8. Temperature of sheared bar:       ******0

5.2.9. Cross-sectional area of cast bar sheared: ***0 mm2

5.3. Continuous rolling mill

5.3.1. Type:                                       Three rollers in Y arrangement

5.3.2. Transmission ratio between two neighboring stands: 1:1.*5

5.4. Oil lubrication system

5.4.1. 4m3 oil tank:                              1 No.

5.4.2. Oil pump 2CY**2/0.***2:             1 set

5.4.3. Filter SLQ**0:                             1 No. (Duplex)

5.5. Emulsion cooling & lubrication system

5.5.1. Emulsion pump IS*********0:      2 sets (one at work, one for stand-by)

     Max. Flow:                                     **0m3ph, working pressure: 5kg/cm2

5.5.2. Chiller:                                       BB0.**1.***5, *5m2, 1 set

5.5.3. Filter:                                        GLQ***0, 1 set

5.6. Coiler

5.6.1. Motor for coiling:          2.2 kW

5.6.2. Motor for trolley:          2.2kW

5.6.3. Trolley traveling speed: 0.*5mps

6.  Mechanical and Electrical Integration

6.1. DC motor of Z4 series from well-established Chinese manufacturers;

6.2. Bearing for main transmission from Timken, a well-known American manufacturer;

6.3 Main oil seals from Chinese high quality product;

6.4 PLC original from Siemens;

6.5 DC speed regulator original from Siemens;