Automatic Welding/Cleaning Production Line AWCL-100

Description

Function:

• For fabricating European style pvc window and door, automatic realizing the welding, transferring and cleaning of pvc window and door.

Features:

• Composed of welding, conveyer, manipulator and corner cleaning units.
• Fully adopt square guide, linear bearing motion, high precision.
• Servo system and industrial PC control with high stability.
• CAD/CAPP/CAM can be available in the computer by auto programming and auto selecting processing program.
• Barcode reader available, getting the processing data by reading the identification code.
• Optimizing design of program for complete welding— conveying—cleaning with high efficiency.
• Satisfy the volume-production and high visual demand of enterprise.

Features of welding unit:

• Horizontal structure with enhanced rigidity design for stable running.
• Particular locating and heating integrative structure, using square guide bearing motion which is compact, stable, and reliable.
• Welding head adopts transmission device of dual step belt with high precision location.
• Welding head adopts parallel welding technology, which can realize the product with good appearance and high corner strength.
• Automatic size tolerance compensation, welding size with high precision.
• Quick-change special magnetic welding fixture, improving the working efficiency.
• Special automatic profile un-loading device.
• Double stack welding of frames or sashes by customer′s requirement.
• Out load the window and convey in order after welding.
• Features of cleaning unit:
• Equipped with high efficient servo-system, and automatic fast cleaning nearly all the welding seam.
• Particular device of fast corner rotating and inner locating, which can improve the entire production efficiency and accurate location of welding frame or sash.
• Up-side-down mounting of cylinder for the tools installation, reliable rigidity.
• Adopt high speed steel tool design and linear bearing motion, the cleaning effect can reach the European window and door fabrication level.
• Automatic profile recognition, and automatic processing program conversion.
• More than **0 series profiles cleaning without change tool.
• Circular interpolation and line interpolation function to ensure the good cleaning result.

Conveyer and Manipulator:

• Automatic convey after welding.
• Double manipulators design, servo-driving system control, square guide motion, high production efficiency.
• Particular holding design of manipulator, accurate holding and fast feeding with high efficiency.

Parameter:

• Air Pressure:0.5MPa~0.8MPa
• Air Consumption:**0L/min
• Input Voltage:**0V *0Hz
• Input Power:*5KW
• Profile Processing Height:*0mm~**0mm
• Profile Processing Width:*0mm~**0mm
• Processing Range:**0mm×**0mm~***0mm×***0mm
• Overall Dimension:****0mm×***0mm×***0mm
• Weight: ***0kg