Description
XG***0/J (**0buckets/H) PLC-Controlled Microcomputer Automatic
Bottle Washer & Filler manufactured by our company, which
concentrates the functions of bottle washing, filling and capping
with 5 and 3 gallons on one set of machine and manufactured with
the standard of America Drinking Water Industry Association &
with reference to overseas newest type of equipment.
3/5Gallon Barrel filling mahcine employs key components of
electrical appliances and metal materials manufactured by name
brand factories from home and abroad. It is not only with the
advanced technology, high automatization, easy operation and
reliable performances as the genuine device from abroad, but also
features with small size, small weight and beautiful appearance,
anti-corrodibility, thorough disinfection, effective anti-air
pollution and high quality, which is available for the production
of 5 & 3 gallons bottle filling, and be applied to the food
& drink industry, medical industry and chemical industry
widely.
The operation procedures of Microcomputer Auto Bottle Washer and
Filler from the bottle
entering→      pure water
interior and exterior washing→ disinfectant solution washing→
water washing inside and outside→ pure water washing inside and
outside→ bottle dropping down→ bottle seated on the bottle
pushing supporter→ pure water filling→ (cap-aligning) cap
pressing→ output of filled bottle, which is controlled by PLC
with the functions of automatic finish, precise orientation, little
manpower and low working intensity. The complete set of equipment
is manufactured by high-strength stainless steel materials and
stainless plate steel with precise argon arc, little distortion and
fair welding veins. The conveying component structures with
stainless steel to assure normal running of the device under
various conditions. Nonmetallic components are manufactured
elaborately by wearable materials, such as nontoxic PP plastic,
etc. In order to make the performance of the device more stable,
most of conveying electromotor and booster pump are those products
for exportation and electrical components manufactured elaborately
by imported series of products or name brand series of products at
home.
After purchasing our device, please proceed to moving,
installation, testing, operation and maintenance according to this
instruction strictly so that the device is in good conditions.
Main technical parameters
of the **0BPH 3/5gallon bottled
water device:
Production capacity **0 Buckets/hour
Bottle’s capacity *8.9 Liters (equal to 5 gallons)
*1.3 Liters (equal to 3 gallons)
Bottle’s specification (mm) Φ**0×**0×Φ*6
Φ**0×**0×Φ*6
Cap’s specification (mm) Φ*8×*0 (strip:L*8mm,W:7.5mm)
Rated input power 2.8KW
Electromotor power Conveying electromotor 0.*7KW
Disinfectant washing pump 0.*7KW×2
Pure water washing pump 0.*7KW
Pure water washing/filling pump 0.*5KW×2
Cap-aligning electromotor 0.*6KW
Power supply AC **0V±5% *0Hz
Rated current 8A
Net weight **0kg
Outer size ***0×**0×***0(mm)
Requirement of air compressor 0.1 M3 0.*7M3/Min 0.8MPa/Cm2
Requirement of water supply 4.8M3/H
Mechanism of the
3/5gallon bottled water machine
1.5Gallon bottled water machine’s framework
Main supporter of the machine consists of stainless steel
foursquare pipe with beautiful appearance and firm structure.
Subsidiary supporter which is joined to the main supporter
functions for separating the workaround and supporting.
2. Washing part: consisting of conveying structure, water tank,
water washing pipeline, etc.
Conveying mechanism of washing
The mechanism uses the whole machine frame as basic prop up with
conveying electromotor and drive bearing fixed on the supporter.
The conveying motor carries the driving shaft, driven shaft and two
pairs of nylon chain wheels and stainless steel chains on the
shafts. And then the stainless steel chains convey the bottle seat
which is fixed on it to transfer the bottle to be disinfected.
Water tank
The machine equips two tanks made by stainless steel plate. One is
used for disinfectant solution, which is employed for disinfectant
collection and circulating. The other one is water tanks, which are
employed for water collection and circulating. There is no water
tank for pure water which will be refluenced to the water tank.
There is a water gauge for observing the height of
disinfectant.
3) Water washing pipeline
The machine’s pipeline is conglutinated by special water pipe
fittings with food grade products. Disinfectant, germfree water
(pure water) washing, germfree water (pure water) filling and water
filling pipeline are independent. Disinfectant is supplied by water
tank while germfree water (pure water) is supplied by outer
mechanism; germfree water (pure water) washing and filling are
separated into two pipelines, on which install one electromagnetic
valve respectively. Individual electromagnetic valve and pump turn
off after finishing washing or filling.
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3. Filling capping system part: consisting of filling, capping and
bottle sending system.
1) Bottle pushing & filling system
The bottle pushing mechanism is constructed by the connection of
bottle pushing cylinder and stainless steel bottle pushing bracket,
its fixed pedestal builds in the machine’s framework. Water
filling system consists of stainless steel water filling head,
filling electromagnetic valve and filling head location adjusting
plate.
2) Cap-aligning, cap-covered and capping system
The cap-aligning system consists of cap-aligning box, cap-aligning
tray, cap-aligning electromotor and bottle cap slide track. The cap
is slid into the cap-covered area from the cap-aligning slide track
for waiting to be covered. When the full bottles pass the
cap-covered area, the cap is covered on the bottle head depending
on the contrary force from bottle carrying and cap-covered
mechanism, being pushed into the capping area synchronously.
Capping mechanism consists of capping tray, capping cylinder and
adjustable capping supporter. It starts to cap while the conveying
electromotor runs. (The whole capping mechanism can be regulated up
and down according to the height of the bottle.)
Note: In order to make the machine more stable during its working,
the bottle caps on the cap-aligning mechanism must be kept dry and
can not be dripped for prevention of electric breakage, which makes
the equipment unable to work.
3) Bottle out conveying system
Bottle out conveying system consists of bottle out supporter,
bottle pushing cylinder and bottle conveying slide track. The
disinfected and washed bottles will be overturned to the bottle
conveying slide track by the bottle washing conveying mechanism.
The bottle conveying cylinder runs and pushes bottles to the
filling location, then conveys it to the cap-covered area and
capping area by next disinfected and washed bottle, and be pushed
out.
4. Electric system
The electric part consists of PLC controller, AC contactor, Time
Relay and Air Switch.
5. Pneumatic system
The pneumatic part consists of Cylinder, Pneumatic electromagnetic
valve and pneumatic control electric control box.
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