HDPE pipe extruding machine line

タイトルまたは説明

HDPE/MDPE water supply pipe production line and gas pipe production line by itself.
Complete HDPE pipe extrusion line is for production of PE pipes in diameter from *0 mm to ***0mm for the following applications. Large-diameter PE pipe which is up to ***0mm is for transporting drinking water and wastewater. Multilayer PE pipe is for Three-layer PE pipe with inner and outer layers of colored virgin material and a regrind core. PE pressure pipe is for gas pipelines.

it has many features, such as: special structure, high degree automation, easy operation, continuous produce stable and reliable and so on. It is also applicable for high speed extrusion of PE, PP, PPR, PERT, ABS etc. Plastic Pipes that are produced by this line have excellent stiffness, flexibility, high mechanical strength, resistance of environmental stress cracks, resistance to creep deformation, heat-linkage and so on. It has become the first choice for the city gas pipe and outdoor water pipe.

HDPE/MDPE pipe extrusion line mainly includes single screw extruder, molds, vacuumcalibrating water tank, spray water cooling tank, haul-off machine, cuttingmachine and overturning bracket.

Extruder: HDPE/MDPE pipe extrusion line adopts high speed and efficiency of single screw extruder. The screw has barrier unit, special material mixing components and   new style of barrel grooves. The extruder is equipped with low noise fan, ceramic heating ring, high speed hard gear reducer; full-automatic vacuum loader. This configuration assures good plasticization and mixing effect. It also assures high speed, stable production and great output. 

Pipe marking line: it is extruded by single screw extruder SJ*0/*5 through the composited extrusion die.

Die head: the material of the die head is high quality *0Cr. It is the most advanced spiral or lattice die head in the world, which assures stable extrusion in the production process. In order to fit the performance of PE material and assure the stability of pipe diameter and roundness when producing thick-wall pipe with high speed, we adopt water film lubricating and water (or oil) circulation cooling.

Vacuum calibrating water tank: the body is made of high hardness and good quality stainless steel board. It has advanced water circulation and high pressure cooling system, vacuum adjusting equipment and accurate water temperature and water level automatic controlling system. The accurate bronze calibrating sleeve ensures cooling speed and molding pipe. It can be three-dimension adjusted up & down and left &right. 

Water spray cooling tank:the body is made of stainless steel and the shade is transparent soft PVC curtain. Stainless steel float adjusts water level and electricity controls water temperature. The nozzle material is ABS engineering plastic. The frame of the machine can be adjustable up and down. There is roller in the tank.

Haul-off machine: we can offer two tracks, three tracks, four tracks, five tracks and six tracks Haul-off  machine according to different diameter and wall thickness of the pipe. It adopts frequency conversion. Every traction frame transfers with chain which ensures every track moving simultaneously. It is pneumatic flexibility clamping. The bearing has special structure which can effectively reduce the installation error.

Cutting machine: it is automatic dustless cutting machine. Smooth cutting section, simultaneous frequency conversion drive, high accuracy and low noise. Large diameter pipe uses full-automatic planetary cutting machine. It is synchronization with the whole production line. The flexibility adjustment for the blade place and cutting depth assures cutting machine reliability.

Control system:we can offer Siemens PLC controlling system which is intelligent controlling system. Also we can offer ordinary controlling system which use Siemens electrical parts, Omron temperature controller. Intelligent control makes the operation simpler.